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DTI
2000 Features:
- Working surface is approximately
2 ft. X 3 ft.
- Pocket is routed at 15
degree
- Pocket width is 7/16 inches
- Pilot hole for screw is
under sized (#29 0.136) so the screw doesn't
fall out during transporting of Complete parts.
- The screw is inserted
to a depth so the screw point is to the outer
edge but not protruding
- A back fence will square
the rail
- Adjustable end stops will
position the rail for the pocket location
- NOTE: The end stop and
back fence have sensors, which have to be
made for the machine to cycle. This insures
that the rail is in place before the machine
is cycled
- Hold down clamps will
secure the rail while the process is being
done
- Opti-touch buttons will
be used for operator safety
(optional foot switch or single palm button)
Sequence
of Operation
-
Operator sets the end stops to the proper
positioning
-
Operator places the rail up against the back
fence and end stop
-
Operator activates the opti-touch buttons
(optional foot switch or palm buttons)
-
The rail is clamped
-
The pocket is routed
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The pilot hole is drilled at the same time
the router assembly shifts bringing
the
screw inserter into position
-
The screw inserter moves up putting the inserter
guide into the pocket
-
The screw is inserted to a pre-set depth
-
The screw inserter moves down at the same
time the clamp is released
-
Operator moves the rail to the next position
if additional pockets are needed
at
the same time the screw and router assemblies
shift back to the home position.
-
NOTE: With the proper setup two rails could
be done at once
-
Operator repeats the process
Components
1-
PLC electric controls
1-
12" cast aluminum feeder bowl
1-
Feed mechanism for 1 1/4" or 1 1/2"
screw
1-
Welded tubular steel table
1-
Z axis thruster assembly to raise and lower
screw inserter
1-
X axis thruster assembly for moving the screw
inserter and router left to right
1-
Thruster assembly to move router on 15 degree
angle
1-
Back fence
2-
Adjustable end stops
1- Hold down
clamp
1- Lot of pneumatic
hardware, valves, tubing, etc.
1- 3/4 HP,
3600 RPM heavy duty drill motor for pilot
hole
1- 2 HP, 18,000
rpm Purskee motor with heavy duty router spindle,
1/2 collect
for a 7/16
router bit
1- Dust collection
hookup
Screwdriver
with Platen Assembly with the following:
-
ARO 1,900 RPM air motor
-
Tool holder
-
IKO linear bearing and rail assembly
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Screwdriver and bit extension
-
Air cylinder with flow controls
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Barrel and screw collet assembly
-
Barrel holder
-
Steel Platen for mounting the above
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Screw carrying tube
Electrical
requirements:
440 volts three phase
Air
pressure requirement:
90 PSI
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